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GRANULATORS
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The initial materials should be 100 % steel free. The dimensions of the
obtained material depend on the size of the cage screen openings. The
production rate depends on the kind of processed material and size of
the cage screen openings.
The asynchronous electric motor drives the shaft of the Granulators
through belt stretch.The rotor knives are fixed on the shaft.The
processed material is fed through the feed opening to the inner part of
the machine where it falls between the high speed turning rotor knives
and the fixed, adjustable bed and fly knives.They can operate as
independent machines as well as included into technological lines for
recycling polymeric and rubber materials.The two - section body is a
stable welded and reinforced construction allowing entire access when
cleaning the machine and when replacing or regulating the blades.
The plastic / rubber / cable / WEE granulators are machines used to break the waste down so they can be recycled.
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A granulator operates much like a large shredder. It turns full sized bottles, jugs, and other plastic products into flakes, or granules. The material produced by the granulator is later sold to molders and manufacturers of plastic products as recycled raw material. The recycled raw material can be used to make new plastic items. Aside from aluminum and glass, plastic is the only material capable of being reprocessed into new items that are of the same quality as the original.
A granulator is comprised of a large electric motor that turns a rotor. Cutting blades are attached to the rotor and encased within a closed chamber. These blades and chambers are available in numerous shapes and sizes. When used plastic material is placed inside the chamber, the rotating blades shred it into granules.
a sifter, ensuring the plastic is small enough to be resold.
A granulator is rated by kilograms per hour, which refers to how much it can shred within an hour. For industrial recyclers, the chamber of the granulator needs to be large. It is, however, possible to purchase a granulator for home or small business use. It is important to note that these machines can be a dangerous, no matter how small. Therefore, it is important to follow the precautions provided by the manufacturer.
In order to properly maintain a granulator, the user must keep it clean. Otherwise, it will not produce the desired small granules of plastic. The blades of the granulator must be oiled periodically. In addition, the inside of the chamber needs to be wiped clean, including the screen. In fact, it is best to remove and clean the screen after every large job the machine completes.
- The Heavy Duty Granulators Kompass are equipped with hydraulic unit for removing of the hopper
- Hydraulic unit for removing of the hopper (for the heavy granulators)
- Strengthened design of the rotor and the cutting chamber
- Hydraulic unit suitable for the opening of the screen cradle (for G 800/1200,
G 800/1600, G 1000/1600)
- Preventive Shaft Clamping Elements between the shaft and the pulley for the rubber belts
from the motor drive
- Coated with Zinc before the painting
- Full protection at operation
- Total stop before various accesses to the machine
- Full automated control
- Very strong frame
- Easy change of the screen
- Different feeding ways
- Fly-wheel, if have a need from this detail.
- Screen: at 5 o'clock or central
- Screen holes from 2 mm up to 100 mm.
- Motors (Delivered from Italy or Germany) - from 4 kW up to 160 kW / 1'500 rpm or 1'800 rpm / 3 phases / (60 Hz or 50 Hz) 480/460/400 V / IP54 or IP55 / Thermal Protection
The motor controls (Star-Delta) are manufactured with units from "Square D" - the US or "Telemecanique"- France. We can supply the machine and with Soft-Start for the motor.
The motors for the small granulators are made in Bulgaria.
- Rotor / slant or in line /: Solid or Open & Chevron or Staggered / 9 or 7 or 5 or 3 rows
- A jig where the rotor knives can be pre-set outside of the machine so that you can change them quickly without adjusting them in the machine.
- Rows of the stator knives: 4 or 3 or 2 / slant or in line (two or one cutting edges)
- The knives steel can be X153CrMoV12(DIN) = D2 (AISI) ... or better
- Rubber belts for the drive, hoses for the hydraulic system and cylinders for the hydraulic system are made in Germany or
Czech Republic
- Hoppers: Can be sound proof and designed for transport belt feeding or by hand feeding
- The knives: should be changed for sharpening every 12 up to 48 or more working hours
- Discharge Pneumatic System ( DPS )
- Blowers: from 0.75 kW up to 22 kW
- Coupling pipes
- Cyclones
- Cyclone's frame
- Dust separation unit
- Frame
- Bearings SKF / FAG / ZKL: brass separators and anti-vibration production
- Manufacturing time: from about 35 up to 90 working days
OPTIONAL DISCHARGE PNEUMATIC SYSTEMS / FAN - WORKING PIPES - CYCLONE - STAND - DUST SEPARATION /
| Model |
FT 230 |
FT 230 |
FT 250 |
FT 270 |
FT 350 |
FT 350 |
FT 400 |
FT 550 |
| Fan (kW) |
0.75 |
0.75 |
3.0 |
4.0 |
5.5 |
5.5 |
11.0 |
22.0 |
| Feed Opening (mm) |
G 170 x 225 |
G 220 x 360 |
G 300 x 450 |
G 300 x 600 |
G 400 x 500 |
G 400 x 600 |
G 800 x 1200 |
G 1000 x 1600 |
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